Customization: | Available |
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Condition: | New |
Certification: | CE, RoHS, GS, ISO9001 |
Suppliers with verified business licenses
Specification:
CBN: mainly used for processing hard steel and cast iron.
PCD chipping: mainly used for aluminum processing, also can process copper, plastic, non-ferrous metals, etc, with good chip effect.
PCD-(Polycrystalline Diamond) is mainly used in aluminum processing, but also can process copper, brass, plastic, non-ferrous metals and so on.
R0.2:suitable for finishing.
R0.4:suitable for finishing to semi finishing.
R0.8:suitable for semi finishing to rough machining.
GRADES &APPLICATION | ||||||
Grade | CBN (Vol%) |
CBN Size (μm) |
Main Binder |
Processing Methods |
Machined Materials |
Application Area |
BT2700 | 80 | 5-8 | Ceramic | ★ | Cast iron | Brake disc,brake drum,compressor flange |
BT2800 | 95 | 10 | Metal | & * | Castiron Hard steel |
Industrial pump,valve, brake disc,brake drum bearing,cylinder sleeve, roller,grinding roller |
BT2800A | 90 | 14 | Metal | & * | Cast iron Cast steel |
Industrial pump,valve, brake disc,brake drum bearing,cylinder sleeve roller,grinding roller |
BT2805 | 90 | 5-8 | Ceramic | & * | Cast iron Hard steel |
Industrial pump,valve, brake disc,brake drum, bearing,cylinder sleeve, roller,grinding roller |
BT2900 | 75 | 4-7 | Metal | ★ | Cast iron Hard steel |
Brake disc,brake drum, compressor flange ball-screw,bearing gear,drive shaft etc. |
BT3100 | 85 | 5-8 | Ceramic | ★ | Cast iron | Brake disc,brake drum. |
BT6000 |
55 | 2-5 | Metal | ★ * | Hard steel | Ball screw,bearing drive shaft,gear etc. |
BT6000-A | 55 | 2-5 | Metal | ★ * | Hard steel | Ball screw,bearing drive shaft,gear etc. |
BT7800 | 70 | 4-7 | Metal | ★ * (wet-type) |
Cast iron | Brake drum,brake disc gearbox housing, engine cylinder,cylinder sleeve,cylinder head eto |
BT9000 | 95 | 5-8 | Ceramic | ★ | Cast iron | Brake disc,brake drum,fly wheel etc. |
★Finishing * Semi-finishing & Roughing |
Parameter Table | |||
PCD | CBN | ||
Heat Resistance/ºC | 700-800 | Heat Resistance/ºC | 1400-1500 |
Compressive Strength/Mpa | 600-1100 | Compressive Strength/Mpa | 500-800 |
Fracture Toughness/Mpa.m1/2 | 9 | Fracture Toughness/Mpa.m1/2 | 9 |
Hardness | >8000HV | Hardness | 3500-5000HV |
Thermal Conductivity/[W/(m.k)] | 700 | Thermal Conductivity/[W/(m.k)] | 200-300 |
Thermal Expansion Coefficient/(10-6/K) | 0.9-1.18 | Thermal Expansion Coefficient/(10-6/K) | 3.5-4.8 |
Suitable materials for processing | PCD:Aluminum and its aluminum alloys, copper and its copper alloys, hard alloys, titanium/magnesium/zinc/lead and other non-ferrous metals. Glass fiber, carbon fiber reinforced plastic and other non-metallic materials. | ||
CBN:hardened steel(45-65HRC),bearing steel(60-62HRC),high-speed steel(>62HRC),tool steel(57-60HRC),chilled cast iron,High-temperature alloy,High speed of difficult to machine materials,Replacing Grinding with turning. |
Recommended processing parameters | |||||
Type | Workpiece material | Hardness | Vc(m/min) | fn(mm/rev) | ap(mm) |
CBN | Gray Iron | HB170-230 | 500-1500 | 0.1-0.4 | 0.1-1.5 |
Nodular Cast Iron | HB240-300 | 200-400 | 0.1-0.4 | 0.1-1.5 | |
Alloy Cast Iron | HB240-300 | 150-300 | 0.05-0.4 | 0.1-1.5 | |
Iron Base Alloys | HRC45-50 | 50-150 | 0.05-0.4 | 0.05-0.5 | |
Hardened Steel | HRC45-65 | 80-200 | 0.05-0.2 | 0.05-0.2 | |
Heat-Resisting Alloy | 50-200 | 0.05-0.2 | 0.05-0.2 | ||
PCD | Aluminum and its aluminum alloys | 200-3000 | 0.05-0.5 | 0.05-1.0 | |
Non-Metallic Materials | 100-500 | 0.05-0.5 | 0.05-1.0 | ||
Cemented Carbide | 20-30 | 0.05-0.2 | 0.05-0.2 |
Package Size | 10.00cm * 10.00cm * 5.00cm |
Package Gross Weight | 0.100kg |